1 234 567 8 9C0xDiPROGRAMMABLEOriginal Operating InstructionsBAUMCUT 26.4 PROGRAMMABLEBAUM USA
K1 - 21 234 567 8 9C0xDiPROGRAMMABLEMachine Layout1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine
K8 - 2Basic information about servicing and maintenance work• Always turn off the machine and disconnect the power supply beforeundertaking any mainte
K8 - 31 234 567 8 9C0xDiPROGRAMMABLEHYDRAULICWe recommend to have oil changed and unit checked byBAUM and/or authorized personnel.Attention when bleed
K8 - 4CLEANING OF DISPLAYMaintenance should only be carried out by BAUM Service exclusively!Please call for maintenance or service ahead of due date!T
K8 - 5For these documents we reserve all legal rights. They are not to be copiedor made known to others, without express agreement, regardless of what
Printed in USATechnical alterations reserved11/76/PD/76D1133 (V1.2.0)© 1999 BAUM USABAUM USA1660 Campbell Road • Sidney, Ohio 45365Phone 937/492-128 o
K1 - 31.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine ElementsPlanDimensions in mm!
K1 - 4Transport and Installation of the Machine1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Ele
K1 - 51 234 567 8 9C0xDiPROGRAMMABLEPower Supply1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine El
K1 - 6Type plateType PlatesType plateThe machine designation including• manufacturer‘s address• model• machine number• date of fabrication• electric.
K1 - 71 234 567 8 9C0xDiPROGRAMMABLERear sideFront side (operating side)2578923461 Main switch2 Light barrier (20 - channel)Capacity to recognize obje
K1 - 8Safety Relevant Machine Elements1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine ElementsPlac
K1 - 9Safety SignsWarning: Dangerous voltage(e. g. electrical connector boxes, control boxes/controlcabinets of machine control systems)Safety Signs /
K1 - 10• Observe the procedures described in case of malfunctions and the maintenance intervals indicated.Residual RiskIn spite of the safety measures
K1 - 111.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine ElementsTechnical DataCutting width 67 cm /
E - 2Index pageControl Panel / Operating Elements ... E - 4Explanation of Pictogr
K1 - 12
K2 - 12.0Any person on the user´s premises concerned withthe operation, maintenance and repair of the machi-ne, resp., is expected to have read and co
K2 - 2Foreword to the operating instructionsThese operating instructions are designed to familiarize theuser with the machine/plant and its designated
K2 - 3Observe all safety instructions and warnings attached to themachine/plant.See to it that safety instructions and warnings attached to themachine
K2 - 4Warning of special dangersAny procedure impairing the safety at the machine must berefrained from. In particular do not- reach into the range of
K3 - 1Attention!Prior to any commissioning and any change of shifts the operating staffhas to check if the safety-related machine elements are in prop
K3 - 21 234 567 8 9C0xDiPROGRAMMABLE23.0 Start UpSwitching Machine ONAttention!Prior to any commissioning and any change of shiftsthe operating staff
K3 - 33.0 Start UpProgram Data DisplayAfter switching on, the "Program Data Display"* appears on the screen.It shows among other things...on
K4 - 1Manual Operation4.0
E - 3IndexSelect Language/Measuring Unit ... K5B - 3 Knife Compensation ...
K4 - 21 234 567 8 9C0xDiPROGRAMMABLE123456789C0xDRAMMABLEPROGRAMMABLESetting of Measurements (Backgauge Movement) by Hand4.0 Manual Operation1. Press
K4 - 31 234 567 8 9C0xDiPROGRAMMABLE4.0 Manual Operation45Starting the cut:Push both cut buttons (4) simultaneously.(Hold buttons until knife is on up
K4 - 41 234 567 8 9C0xDiPROGRAMMABLE4.0 Manual OperationLight BarrierThe lightbarrier (17) forms a curtain of invisible beams in front of the knife.An
K4 - 5D1D2D3D4D5D6Display unit in the left-hand part of the light barrier (receiver side):Continuation: Light Barrier4.0 Manual OperationMeaning of LE
K4 - 64.0 Manual OperationClamping with False Clamp PlateThe clamp plate avoids clamping marks on sensitive stock.Attaching false clamp plate:Push pla
K5A - 15.0Automatic Operation
K5A - 2IntroductionFunctions of the menu keys*Key "Main menu (Function Survey)"Select languageSelect measuring unitServiceKnife compensatio
K5A - 3Explanation of Program-Data-display:1 Program head (menu pictograph, program number (P: 1A) with memorysegment (S: 0) designation A )2 Data sec
K5A - 4Contin.: Basic Display: Program Data5.0 Automatic OperationConc. 5 Display of Additional functionsDisplay of the pictograph/s representing th
K5A - 5Basic Display: Program Information5.0 Automatic OperationProgram Information display:display "memory segment"Press key The Program In
E - 41 234 567 8 9C0xDiPROGRAMMABLEControl Panel / Operating Elements21 3 Automatic ONAutomatic OFF Program Data Program Information Function Survey (
K5A - 6Press key The program-survey shows all stored programs of the selected memory with thefollowing data:(screen top): e.g.: - A - = memory "A
K5A - 75.0 Automatic OperationBasic display "Main Menu" (Function Survey):Press menu key The Main Menu (Function Survey) contains a selectio
K5A - 81 234 567 8 9C0xDiPROGRAMMABLE5.0 Automatic OperationCursor = indicatorThe basic displays contain two kinds of cursor :A. Cursor "step&quo
K5A - 9Program data display:5.0 Automatic Operationafter 1. input: input section shows 30.735after 2. input: backgauge movesafter backgauge stops: mea
K5A - 101. Enter nominal position2. Press twice shortly< backgauge moves to nom. pos. forward or backward >Deletion of a wrong inputPress If a
K5A - 11Possible in all 4 basic monitor displays!1. Press key "Program Selection"< Selection menu appears;Assignment display in the rig
K5A - 125.0 Automatic OperationSelecting a ProgramExample:Possible in all 4 basic monitor displays!Two calling modes:A. According to program numberB.
K5A - 131 234 567 8 9C0xDiPROGRAMMABLEContinuing: Selecting a Program5.0 Automatic OperationSelect a character using the cursor keys (with the equal k
K5A - 14Only in Program data display!1. Select free program2. Enter desired size with numerical keyboard (e.g. size 23,5 cm)3. Press key "Enter
K5A - 152. 42,5 cm1. 30,5 cm5.0 Automatic OperationSetting Up a Cutting Program, Example 1Two side trim on size DIN A3untrimmed size 31 x 43 cmCut siz
E - 5Explanation of Pictographs on the DisplayPre clamping timeClamping force gradeFeed markProgrammable ejectorExternal special functionsProgram func
K5A - 165. 21,0 cm4. 42,0 cm1. 30,5 cm3. 29,7 cm2. 42,5 cm5.0 Automatic OperationSetting Up a Cutting Program, Example 2Four edge trim with following
K5A - 17Correction of an Input Error5.0 Automatic OperationA. Correcting before storing(prior to pressing of key "Enter" ; nom.pos. is sho
K5A - 181 234 567 8 9C0xDiPROGPROGRAMMABLEFunction: Automatic backgauge advance to the next step numberafter cutting processAutomatic ON:Press key &l
K5A - 195.0 Automatic OperationRunning a Cutting ProgramExample: Setting a cutting program, example 11. Call program 2A < display shows program dat
K5A - 20Press key "Program Information"The Program Information display shows information about the currently selectedprogram. These pieces
K5A - 215.0 Automatic OperationDeletion of a Step Number1. Select program < program data display appears >2. Select step (with cursor)3. Press k
K5A - 221 234 567 8 9C0xDiPROGPROGRAMMABLE5.0 Automatic OperationDeletion of One/Several Program(s)Possible variations: 1. Deleting in Program Data Di
K5A - 231 234 567 8 9C0xDiPROGPROGRAMMABLE5.0 Automatic OperationDeletion of Complete Memory1. Select Program Directory: press key < menu appears
K5A - 245.0 Automatic OperationInserting of Measurements into a Program1. Select program < program data display appears >2. Select step that wil
K5A - 251 234 567 8 9C0xDiPROGRAMMAPROGRAMMABLE5.0 Automatic OperationConditions: Automatic OFFThe digital and calculator keys enable 4 basic arithmet
E - 6Chapter Survey Page1.0 Technical Data/Machine Layout/Transport and Installation of Machine/Safety Relevant Machine Elements ...
K5A - 26Negative result of a calculation< minus (" - ") sign appears before number in input section >If this result is a cutting size
K5B - 11 234 567 8 9C0xDiPROGRAMMABLE5.0 Automatic OperationMachine Functions and Additional Functions (Menu Keys)Machine FunctionsMachine functions a
K5B - 25.0 Automatic OperationMachine Function: Main Menu (Function Survey)Key "Main Menu" Key "Main Menu" includes the following
K5B - 35.0 Automatic OperationSelect Language / Measuring UnitSelect "Main Menu" (Funtion survey)Press key < menu appears >Select fu
K5B - 4 Knife Compensation5.0 Automatic OperationCalibration to compensate for knifes of different thicknessSelect menu "Knife" with key Sel
K5B - 5Resting Time for Knife at BDCAdjustment of the time knife remains in its bottom dead center (BDC).Adjust time:1. Select menu "Knife"
K5B - 65.0 Automatic OperationOperation: Shows maintenance intervals.Has been set to 100.000 cuts by manufacturer.Counter starts at "0" or o
K5B - 75.0 Automatic OperationPreset FunctionsSelection of "Main Menu": Correction of Current PositionBasic measurement = distance between b
K5B - 85.0 Automatic OperationContinuing: Preset FunctionsSelect function "Preset functions": Scan Reference PositionjIn the case of a machi
K5B - 95.0 Automatic OperationAdjustment of Display ContrastIn this menu image the display contrast can be adjusted in four steps.Procedure:Enter step
E - 7IntroductionBAUM cutting machines form a part of the wide range of products manufactured by the BAUM company.Decades of experience in constructin
K5B - 10Selection of Block Programming with key Block Programming = automatic programmingBlcok Programming is fitted with graphic operator prompting f
K5B - 115.0 Automatic OperationSetting up a Block ProgrammingExample: Variation 1, selection: 1 Angular cut1. Select cutting mode "Angular cut&q
K5B - 125.0 Automatic OperationBlock ProgrammingConfirm the sheet orientation or turn sheet orientation (observe paper grain)Menu: 1 Sheet orient. OK2
K5B - 13Block Programming5.0 Automatic OperationExample: Variation 1, selection: Four trim cut1. Select "Four trim cut"2. Menu: 1 Orig.
K5B - 14Block Programming5.0 Automatic OperationFour trim cutwith labelsExample: Variation 3, selection : 3 Four trim cut with labels1. Select &quo
K5B - 15Block Programming5.0 Automatic OperationEnter Edge trim10. Enter "Edge trim width X", confirm with key 11. Enter "Edge trim wid
K5B - 16four-side trim withlabels and trim cutsright-handlay sideBlock Programming5.0 Automatic OperationExample: Concerning variant 3, selection: 2 f
K5B - 17Block Programming5.0 Automatic OperationEnter outside trim9. Enter outside trim "X" confirm with button 10. Enter outside trim "
K5B - 18Block Programming5.0 Automatic Operation20. Enter label sequence "X" confirm with button 21. Enter label sequence "Y" conf
K5C - 15.0 Automatic OperationKey "Additional Functions" Key "Additional Functions" includes the following operations*:Jogging m
K5C - 21. Enter cut size2. Press key < additional function menu is opened >3. Enter number of desired Additional Function4. Press key < for
K5C - 3List of Additional Functions5.0 Automatic OperationAdditional function:Jogging markEjector OFFOperation:Knife block:A stored jogging mark for e
K5C - 4
K5D - 1Key "Auxiliary Functions" Key "Auxiliary Functions" includes the following functions*:Cut and recordSheet size tablesGraph
K5D - 25.0 Automatic Operation1. Select free program2. Press key "Auxiliary Functions"3. Select "Cut and record"4. Make cut
K5D - 3Subtraction Repetition Unit5.0 Automatic OperationFast and easy programming of a sequence of equal cut sizes.Procedure:1. Move backgauge to des
K5D - 4
K5E - 1Key "Machine Parameters" Key "Machine Parameters" includes the following functions*:Prepressure timeResting time for knife
K5E - 2With spongy or soft stock it is recommended to increase the clamping timebefore the actual cut.The adjusted pre-pressing time is the period bet
K6 - 16.0 Knife ChangeKnife change may only be carried out by especially authorized employees!
K1 - 11.0Technical Data / Machine Layout / Transport and Installationof the Machine / Safety Relevant Machine Elements
K6 - 21 234 567 8 9C0xDiPROGRAMMABLEThe knife change should only be carried out by specially trainedpersonnelKnife changeTools required: 1 Knife wrenc
K6 - 3ef6.0 Knife ChangeKnife ChangeMounting the knife1. Replace cutting stick or turn same over (see page K6 - 5)2. Turn adjusting cam (e) to the &qu
K6 - 41 234 567 8 9C0xDiPROGRAMMABLEKnife adjustment1. Bring turning knob (i), located beneath the front table, to position "Knifechange".2.
K6 - 5The BAUM sinus cutting stick is made of high resistance plastic material.Due to the unusual wavy design a tight fitting in the table grove is as
K6 - 6
K7 - 1Malfunctions / Breakdowns7.0
K7 - 2Electrical Malfunctions/Breakdowns7.0 Malfunctions/BreakdownsElectrical malfunctions of the machine will appear in the status display in plainte
K7 - 3Start - Up Breakdown: Scan Reference Point/Auxiliary ModeMalfunction: After machine has been started, display shows"SCAN REFERENCE POINT&qu
K7 - 41 234 567 8 9C0xDiPROGRAMMABLEMechanical Breakdown: Rupture of a Knife Bar / Clamp Recuperating Spring7.0 Malfunctions/BreakdownsExample for pro
K8 - 18.0MaintenancePrior to any maintenance work, cut off machine anddisconnect power supply.Caution!All the cables marked with the symbol are still
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